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Cementing head operationl manual

Views:6     Author:Site Editor     Publish Time: 2019-11-20      Origin:Site

Cementing head operationl manual

       

 

 

 

 

Cement Head

Circulating Head

Circulating Swage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dezhou Quanxing Petroleum Machinery Co., Ltd.

Add: No.2687 Yuying Road,Tianqu Industrial Zone Dezhou City, Shandong

TEL86-534-2238669   FAX86-534-2238667    www.dzquanxing.com

E-mailCrackpm@Sina.com    WeChat:13853425825     QQ 495831530

 

 

1. Single Plug Cement Head

Compact structure, reasonable design and structure are made of high strength alloy steel AISI4135H, high pressure.

The bottom of the single plug cement head has a union type of quick-latch Joint for easy and casing to connect.

Plug Dropping Indicator is used to indicate the whereabouts through the cement head into the casing.

Cement head cap and the body connecting thread, as well as quick-latch joint pitch trapezoidal screw thread are large, easy quick installation.

Internal balance cement headBody I.D. greater than cementing plug diameter, the internal pressure balance can be achieved.

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard configuration No.DSC-01:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Quick-Latch Joint.

Manifold, Downward union.

Integral Plug Valve.

The type cement heads are available in sizes 4" through 20".

 

Product No.DSC-01                           Product No.DSC-02

Single Plug Cement Head No.DSC-02:

Plug Dropping Indicator.

Double Plug release Plunger Assembly.

Without Quick-Latch Joint.

Manifold, Downward union.

Integral Plug Valve.

The type cement heads are available in sizes 16" through 20".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product No.DSC-03                                    Product No.DSC-04

 

 

Single Plug Cement Head No.DSC-03:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Quick-Latch Joint.

Integral Plug Valve.

Integral manifold by tee and cross, no thread connection.

The type cement heads are available in sizes 4" through 20".

Single Plug Cement Head No.DSC-04:

Plug Dropping Indicator.

Double Plug release Plunger Assembly.

Without Quick-Latch Joint.

Integral Plug Valve.

Integral manifold by tee and cross, no thread connection.

The type cement heads are available in sizes 16" through 20".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product No.DSC-05                                   Product No.DSC-06

 

 

Single Plug Cement Head No.DSC-05:

Simple cement head.

Plug Dropping Indicator.

Double Plug release Plunger Assembly.

No manifold.

On the cover of a union.

The type cement heads are available in sizes 4" through 20".

Single Plug Cement Head No.DSC-06:

Plug Dropping Indicator.

Release Plunger Assembly.

Quick-Latch Joint. Rotate 60 °

Integral Manifold.

Integral Plug Valve.

The type cement heads are available in sizes 4" through 20".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

            

 

 

 

 

 

 

 

 

Product No.DSC-07                             Product No.DSC-08

 

 

Single Plug Cement Head No.DSC-07:

Plug Dropping Indicator.

Plug Release Plunger Assembly.

Integral Plug Valve.

Thread connection manifold, union port level.

The type cement heads are available in sizes 4" through 13⅜".

Single Plug Cement Head No.DSC-08:

Simple cement head.

No manifold.

Plug Dropping Indicator.

Release Plunger Assembly.

Quick-Latch Joint.

The type cement heads are available in sizes 4" through 13⅜".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product No.DSC-09                              Product No.DSC-10

 

 

Single Plug Cement Head No.DSC-09:

Plug Dropping Indicator.

Double Plug release Plunger Assembly.

Plug valves threaded connection

Manifold, Downward union.

Quick-Latch Joint.

The type cement heads are available in sizes 4" through 13⅜".

Single Plug Cement Head No.DSC-10:

Plug Dropping Indicator.

Release Plunger Assembly.

Manifold, Downward union.

Plug valves threaded connection

The type cement heads are available in sizes 16" through 20".

 

 

 

 

 

 

 

Product No.DSC-11                                 Product No.DSC-12

 

 

Single Plug Cement Head No.DSC-11:

Simple cement head.

Plug Dropping Indicator.

Plug release Plunger Assembly.

Plug valves threaded connection

Manifold, Downward union. 

The type cement heads are available in sizes 4" through 13⅜"..

Single Plug Cement Head No.DSC-12:

Release Plunger Assembly.

Complex manifold.

Integral Plug Valve.

Pressure gauges, flow meter.

The type cement heads are available in sizes 4" through 20".

 

 

 

Single Plug Cement Head Main Technical Parameters

Specificationsmm

Working PressureMPa

I.D. of Plug Container, mm

Length of Plug Container, mm

4" (Ф101.6mm)

355070

Ф102

425

4½" (Ф114.3mm)

355070

Ф115

425

5" (Ф127mm)

355070

Ф127

425

5½" (Ф139.7mm)

355070

Ф140

425

5¾" (Ф146mm)

355070

Ф146

425

6⅝" (Ф168.27mm)

355070

Ф168

425

7" (Ф177.8mm)

355070

Ф178

425

7⅝" (Ф193.67mm)

355070

Ф194

425

7¾"(Ф196.85mm)

355070

Ф197

425

7⅞"(Ф200.03mm)

355070

Ф200

425

8⅝" (Ф219.1mm)

355070

Ф219

425

9⅝" (Ф244.5mm)

355070

Ф245

425

9⅞" (Ф250.83mm)

355070

Ф250

425

10¾" (Ф273mm)

355070

Ф273

425

11¾" (Ф298.45mm)

213550

Ф298

425

12¾" (Ф324mm)

213550

Ф324

425

13⅜" (Ф339.7mm)

213550

Ф340

425

13⅝" (Ф346.08mm)

21,  3550

Ф346

425

16" (Ф406.4mm)

2135

Ф406

600

16¾" (Ф426mm)

2135

Ф426

600

18⅝" (Ф473.1mm)

2135

Ф473

600

20" (Ф508mm)

2135

Ф508

600

APILTCSTCBTC.

GOST: OTTM.

Premium connections: Tenaris hydril, JFE, TPCQ, WSP, VAM, HUNTING, Bao Steel.

2. Double Plug Cement Head

Compact structure, reasonable design and structure are made of high strength alloy steel, high pressure.

The bottom of the double plug cement head has a union type of quick-latch Joint for easy and casing to connect.

Indicator is used to indicate the whereabouts through the cement head into the casing.

Cement head cap and the body connecting thread, as well as quick-latch joint pitch trapezoidal screw thread are large, easy quick installation.

Internal balance cement headBody I.D. greater than cementing plug diameter, the internal pressure balance can be achieved.

 

 

 

 

 

 

 

 

 

 

Product No.SSC-01                           Product No.SSC-02

Standard configuration No.SSC-01:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Quick-Latch Joint.

Manifold, Downward union.

Integral Plug Valve.

The type cement heads are available in sizes 4" through 20".

Double Plug Cement Head No.SSC-02:

Plug Dropping Indicator.

Double Plug release Plunger Assembly.

Quick-Latch Joint, Rotate 60 °

Manifold, Downward union.

Plug valves threaded connection.

The type cement heads are available in sizes 16" through 20".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product No.SSC-03                                   Product No.SSC-04

Double Plug Cement Head No.SSC-04:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Quick-Latch Joint.

Manifold.

Plug valves threaded connection.

The type cement heads are available in sizes 4" through 13⅜".

Double Plug Cement Head No.SSC-03:

Plug Dropping Indicator.

Double Plug Release Plunger Assembly.

Quick-Latch Joint.

Manifold, Downward union.

Plug valves threaded connection.

The type cement heads are available in sizes 4" through 13⅜".

 

 

 

 

 

 

 

 

 

 

 

 

Double Plug Cement Head Main Technical Parameters

Specifications

mm

Working PressureMPa

I.D. of Plug Container

mm

Length of Plug Container, mm

Conventional Cementing

Stage Collar

4" (Ф101.6mm)

355070

Ф102

425

425

4½" (Ф114.3mm)

355070

Ф115

425

425

5" (Ф127mm)

355070

Ф127

425

425

5½" (Ф139.7mm)

355070

Ф140

425

425

5¾" (Ф146mm)

355070

Ф146

425

425

6⅝" (Ф168.27mm)

355070

Ф168

425

425

7" (Ф177.8mm)

355070

Ф178

425

425

7⅝" (Ф193.67mm)

355070

Ф194

425

425

7¾"(Ф196.85mm)

355070

Ф197

425

425

7⅞"(Ф200.03mm)

355070

Ф200

425

425

8⅝" (Ф219.1mm)

355070

Ф219

425

550

9⅝" (Ф244.5mm)

355070

Ф245

425

550

9⅞" (Ф250.83mm)

355070

Ф250

425

550

10¾" (Ф273mm)

355070

Ф273

425

550

11¾" (Ф298.45mm)

213550

Ф298

425

550

12¾" (Ф324mm)

213550

Ф324

425

600

13⅜" (Ф339.7mm)

213550

Ф340

425

600

13⅝" (Ф346.08mm)

213550

Ф346

425

600

16" (Ф406.4mm)

21,  35

Ф406

600

650

16¾" (Ф426mm)

2135

Ф426

600

650

18⅝" (Ф473.1mm)

2135

Ф473

600

650

20" (Ф508mm)

2135

Ф508

600

650

APILTCSTCBTC.

GOST: OTTM.

Premium connections: Tenaris hydril, JFE, TPCQ, WSP, VAM, HUNTING, Bao Steel.

 

3. Drill Pipe Single Plug Cement Head

Special tool for pumping slurry and releasing plug. The ZSC Drill Pipe Single Plug Cement Head can be connected with Drill pipe.

Compact structure, reasonable design and structure are made of high strength alloy steel, high pressure.

Indicator is used to indicate the whereabouts through the cement head into the casing.

 

 

 

 

 

 

 

 

 

 

 

 

 

Product No.ZSC-01                           Product No.ZSC-02

Drill Pipe Cement Head No.ZSC-02:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Pitching device.

Manifold.

Plug valves threaded connection.

The type cement heads are available in sizes 2⅞" through 5½".

Drill Pipe Cement Head No.ZSC-01:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Manifold, Downward union.

Plug valves threaded connection.

The type cement heads are available in sizes 2⅞" through 5½".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product No.ZSC-03                          Product No.ZSC-04

Drill Pipe Cement Head No.ZSC-04:

Simple cement head.

Plug release Plunger Assembly.

No manifold.

No plug valves.

The type cement heads are available in sizes 2⅞" through 5½".

 

Rotary Drill Pipe Cement Head No.ZSC-03:

Plug Dropping Indicator.

Plug release Plunger Assembly.

Pitching device.

Bearing, rotating easy.

Manifold.

Plug valves threaded connection.

The type cement heads are available in sizes 2⅞" through 5½".

 

 

 

 

 

 

Drill Pipe Cement Head No.ZSC-05:

Plug release Plunger Assembly.

Manifold.

Plug valves threaded connection.

The type cement heads are available in sizes 2⅞" through 5½".

 

 

 

 

 

 

 

 

 

 

     Product No.ZSC-05

 

Drill Pipe Cement Head Main Technical Parameters

Specifications

mm

Working-Pressure

MPa

I.D. of Plug Container

mm

Length of Plug Container, mm

Connection Threads

2⅞"(Ф73mm)

5070

Ф55

425

2⅞"IFNC31

3½"(Ф89mm)

5070

Ф72

425

3½"IFNC38

4"(Ф101.6mm)

5070

Ф90

425

3½"IFNC38

4½" (Ф114.3mm)

5070

Ф101

425

4"IFNC46

5"(Ф127mm)

5070

Ф102

425

4½"IFNC50

5½"(Ф139.7mm)

5070

Ф115

425

FH5½

 

3. Circulating Head

 

The top of circulating head connects to the kelly, the bottom connects to the casing. It is used to circulate the cement slurry before cementing. Sometimes the cementing head can be replaced by lifting circulation head. 

Features

Its upper end is drill pipe box, the nether end is casing pin. It is a crossover(X/O) with hollow inside.

Main body are made from AISI4145H alloy steel.

 

 

Circulating Head Main Technical Parameters

Size

(in)

Body OD Size(mm)

ID size (mm)

Top box conn

Bottom Pin Conn

Length

(mm)

W.P.

 psi

4"

121

70

3½" IF

4" Casing thread

600 / 915

10000

4½"

121

70

3½" IF

4½" Casing thread

5"

128

70

3½" IF

5" Casing thread

5½"

145

70

3½" IF

5½" Casing thread

5¾"

148

70

3½" IF

5¾" Casing thread

6⅝"

178

100

4½" IF

6⅝" Casing thread

7"

179

100

4½" IF

7" Casing thread

7⅝"

195

100

4½" IF

7⅝" Casing thread

7¾"

198

100

4½" IF

7¾" Casing thread

7⅞"

202

100

4½" IF

7⅞" Casing thread

8⅝"

222

100

4½" IF

8⅝" Casing thread

9⅝"

270

100

4½" IF

9⅝" Casing thread

9⅞"

270

100

4½" IF

9⅞" Casing thread

10¾"

275

100

4½" IF

10¾" Casing thread

11¾"

300

100

4½" IF

11¾" Casing thread

12¾"

326

100

4½" IF

12¾" Casing thread

13⅜"

342

100

4½" IF

13⅜" Casing thread

13⅝"

348

100

4½" IF

13⅝" Casing thread

16"

410

100

4½" IF

16" Casing thread

16¾"

428

100

4½" IF

16¾" Casing thread

18⅝"

475

100

4½" IF

18⅝" Casing thread

20"

510

100

4½" IF

20" Casing thread

 

4. Circulating Swage

The top of Circulating Swage connects to the hoses, the bottom connects to the casing.

Main body is made from AISI4145H alloy steel.

 

 

 

 

 

 

Circulating Swage Main Technical Parameters

Size

(in)

Body OD Size(mm)

ID size (mm)

Top box conn

Bottom Pin Conn

Length

(mm)

W.P.

 psi

4"

121

50.8

2" FIG1502F

4" Casing thread

500

10000

4½"

121

50.8

2" FIG1502F

4½" Casing thread

5"

128

50.8

2" FIG1502F

5" Casing thread

5½"

145

50.8

2" FIG1502F

5½" Casing thread

5¾"

148

50.8

2" FIG1502F

5¾" Casing thread

6⅝"

178

50.8

2" FIG1502F

6⅝" Casing thread

7"

179

50.8

2" FIG1502F

7" Casing thread

7⅝"

195

50.8

2" FIG1502F

7⅝" Casing thread

7¾"

198

50.8

2" FIG1502F

7¾" Casing thread

7⅞"

202

50.8

2" FIG1502F

7⅞" Casing thread

8⅝"

222

50.8

2" FIG1502F

8⅝" Casing thread

9⅝"

270

50.8

2" FIG1502F

9⅝" Casing thread

9⅞"

270

50.8

2" FIG1502F

9⅞" Casing thread

10¾"

275

50.8

2" FIG1502F

10¾" Casing thread

11¾"

300

50.8

2" FIG1502F

11¾" Casing thread

12¾"

326

50.8

2" FIG1502F

12¾" Casing thread

13⅜"

342

50.8

2" FIG1502F

13⅜" Casing thread

13⅝"

348

50.8

2" FIG1502F

13⅝" Casing thread

16"

410

50.8

2" FIG1502F

16" Casing thread

16¾"

428

50.8

2" FIG1502F

16¾" Casing thread

18⅝"

475

50.8

2" FIG1502F

18⅝" Casing thread

20"

510

50.8

2" FIG1502F

20" Casing thread

 

5. Drill Pipe Circulating Swage

The top of Drill Pipe Circulating Swage connects to the hoses, 

the bottom connects to the Drill Pipe.

Main body are made from AISI4145H alloy steel.

 

 

 

 

 

 

 

Drill Pipe Circulating Swage Main Technical Parameters

Size

(in)

Body OD Size(mm)

ID size (mm)

Top box conn

Bottom Pin Conn

Length

(mm)

W.P.

 psi

2⅞"

105

50.8

2" FIG1502F

2⅞"IFNC31

305

10000

3½"

121

50.8

2" FIG1502F

3½"IFNC38

4"

146

50.8

2" FIG1502F

3½"IFNC38

4½"

158

50.8

2" FIG1502F

4"IFNC46

5"

158

50.8

2" FIG1502F

4½"IFNC50

5½"

185

50.8

2" FIG1502F

FH5½

 

6. Quick-Latch Circulating Swage

The top of Quick-Latch Circulating Swage connects to the hoses, 

the bottom connects to the cement head female sub.

Main body are made from AISI4135H alloy steel.

 

 

 

 

 

 

7. Rotary Circulating Swage

The top of Rotary Circulating Swage connects to the drill pipe or

the hose, the bottom connects to the Drill Pipe.

Main body is made from AISI4145H alloy steel.

Ball bearing, rotating easy.

Working pressure 5000psi

 

 

 

 

 

Product No.RCS-01               Product No.RCS-02

8. Cement Head Accessory

 

 

 

 

 

 

 

 

Product No.Part-01    Product No.Part-02        Product No.Part-03           Product No.Part-04

Chrome-plated Pins    Pin Assembly   Plug Valves Threaded Connection    Integral Plug Valve

 

 

 

 

 

 

Product No.Part-05        Product No.Part-06       Product No.Part-07      Product No.Part-08  

Landing Famale jJoint     Pressure Gauge Joint       Pressure Gauge             Sealing

 

9. Technical Requirements and Testing

 

Cement head /Circulating Head/Swage body, quick-latch joints, cap, pin assembly and other materials mechanical properties must meet the following requirements:

Yield strength: σs  550Mpa

Tensile strength: σb 750MPa   

Toughness: Akv  60J

 Heat Treatment Hardness: HB270 ~ 300

Seals should be acid, alkali, oil.

Seals Share A hardnessHS 60~80

Temperature: -30  ~ 120

 

Cement Head /Circulation Head/Swage Pressure Testing

Working Pressure

Psi

Testing Pressure

Psi

First Time

Steady Pressure

 minutes

Second Time

Steady Pressure

 minutes

2000

3000

3

15

3000

4500

3

15

5000

7500

3

15

7150

10000

3

15

 

 

Plug Valve and Manifold Pressure Testing

Working Pressure

Psi

Testing Pressure

Psi

First Time

Steady Pressure

 minutes

Second Time

Steady Pressure

 minutes

10000

10000

3

15

15000

15000

3

15

 


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SHANDONG SAIGAO GROUP CORPORATION
Email: sales1@saigaogroup.com
Add:Zhongrun Century Center, No 12111,Jingshi Road, 
Lixia District, Jinan City, Shandong Province. P.R. China
Wechat:  lqg18653457231
Website:www.saigaocorporation.com
TEL:+86-531-69959201
Fax: +86-531-69959201 
Mobile:+86-186-53457231
Copyright © 2017 Shandong Saigao Group Corporation   All rights reserved.